The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Zf 5hp18 automatic transmission complete tear down bmw e34 525i 4k video. Great vid some amount of work nearly like a engine rebuild. Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. Ensure the correct location of the valve body in the housing. A1 dismantling and assembly work is described in the correct order. The e version in both early and late will have nine solenoids, one visible at the end of the manual valve. Scan tool communicates with the tcm via can c plug connector 4e is sealed by.
The legend for figure 10 which identifies the main valve body components is found on page 16. The dsg 0b5, dl501 sevenspeed robotised gearbox according to the audi s tronic classification is an inhouse development of the audi ag group together with borgwarner inc. Feb 26, 2015 complete diy of a 5hp18 valve body overhaul. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. This model of automatic transmission is installed on allwheel drive audi a4, a5, a6, a7, q5 cars. Refer to figure 8 for exploded view of the solenoid body, and notice that it provides you with the.
Details about zf 5hp18 5hp19 5hp30 5hp24 updated manual valve. This manual covers the procedure for repairing the complete transmission. Zf 6hp transmission 5hp is zf friedrichshafen ag s trademark name for its fivespeed automatic transmission models 5 speed transmission with h ydraulic converter and p lanetary gearsets for longitudinal engine applications, designed and built by zf s subsidiary in saarbrucken. Revmax brings you the best zf 6hp21 6hp28 rebuilt, updated transmission valve body, high quality computer dyno tested valve body on the market. The photographs have been selected to cover various zf 5hp18 transmission repair manual pdf online download english 5hpvbman 5speed valve body manual all 5hp18 general transmission oil filling procedure idle speed should. Component apply chart position clutch brake 1way clutch c0 c1 c2 c3 b1 b2 f0 f1 p x r 7 mph x x n x d 1 x x x x 2 x x x x n cont. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Zf 5hp24 automatic transmission spare parts catalog 5hp24 technical information torque, gear. Zf 6hp19 1071 010 xxx, 6hp19x 1071 020 xxx bmw ga6hp19z vag 0at 6speed rwd electronic control automatic choice 0044. We do not just go thru and replace what is bad on each specific valve body, instead, a standard protocol is followed that replaces all known failure prone.
Sizes for the valve body assembly for the defenderdiscovery 300tdi version of the zf4hp22 gearbox. The cookie settings on this website are adjusted to allow all cookies so that you have the very best experience. Zf 5hp24 automatic transmission spare parts catalog. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear.
Refer to figure 107 for lower front valve body exploded view and identification of valves. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. Zf 4hp22 transmission workshop service repair manual. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Here is the 5hp18 valve body kit, so you can see what comes in it. Zf 5hp18 automatic transmission complete tear down bmw e34. Refer to figure 10 for exploded detail view of the rear side of the main valve body. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly.
Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Refer to figure 112 for channel plate screen location on the upper. Revmax brings you the best zf 6hp19 6hp26 rebuilt, updated transmission valve body, the high quality computer dyno tested valve body. Spring installs into the case, followed by the thermal.
Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Valve body tocase bolts 18 ftlb fluid chart recommended capacities. Zf 5hp18 automatic transmission spare parts catalog. Zf 5hp18 automatic transmission spare parts catalog table of. We are closely monitoring all updates and taking precautions. Download file pdf zf tech guide 5hp18 zf tech guide 5hp18 how to change your vehicles serpentine belt, tensioner, and idler pulley proper belt tension is. All disassembly and reassembly work should be carried out in the order described. Refer to figure 108 for lower rear valve body exploded view and identification of valves. Help document of zf4hp22 valve body manual guidesbook 12 zf4hp22valvebodymanual. Details about zf 5hp18 5hp19 5hp30 5hp24 updated manual valve zf5hp18 zf5hp19 zf5hp24 zf5hp30. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket.
Transmission features and principles of operation 24. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for. Zf5hp18 088 i am rebuilding a spare 088 5hp18 transmission. Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts. The detailed steps below correlate to the quick guide steps. Zf suggests this be replaced on every valve body rr.
Zf 5hp18 automatic transmission spare parts catalog table of contents 5hp18 transmission overview north american applications. Pdf as a way of being to pull off it is not provided in this. Repairs to this transmission must be carried out by persons trained by zf getriebe gmbh. The modern automatic transmission dl501 is developed by audi ag for allwheel drive vehicles with longitudinal arrangement of the power unit. Please expect some delays in shipping due to the coronavirus covid19. Zf 5hp18 transmission valve body overhaul diy part 1. Screen various orifices 2x spring w mexican hat 2x ball gasket oneway check valve. Zf 5hp19 transmission repair manual pdf free online. This protocol insures that the customer gets the highest quality product each and every time. Screen various orifices 2x spring w mexican hat 2x. The overall seal heights on these vary depending on application.
One of the features of zf 5hp18 is its increased reliability and durability. Pdf zf4hp22 valve bodyzf4hp22 valve body manualmanual digital library is a good ashcroft transmissions is a uk based company specialising in the supply of rebuilt. Zf 5hp18 transmission valve body overhaul diy part 1 some. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. Zf 6hp19 6hp26 6hp32 functional descriptions automatic.
Toyota gm tiv atf approximate capacity, complete overhaul 7. Each revmax valve body has a predetermined protocol that is followed for each valve body type. Zf 5hp19 transmission repair manual pdf online download. In fact, zf in their infinite wisdom, made every single bolt head that you will work on from here on out, considering all the valve body and its components, serviceable via a t27 torx handy to have this in 2 or 3 socket forms, and also in key form, will be obvious later as you look at the valve body disassembly. If you continue without changing your cookie settings, well assume that you are happy to receive all cookies on our website. Cobra transmission is designated as an essential business by florida and thus open and shipping product. Cookies on this site are used to personalize content and ads, to provide social networking features and analyze traffic. Refer to figure 9 for exploded view of the valve body assembly components. Read online or download zf4hp22 valve body manual pdf file for free that includes illustrations, tables, and a guide to abbreviations, searchable, best download document library find about zf4hp22e valve body wiring in download. Zf 5hp24 automatic transmission spare parts catalog table.308 723 72 690 169 1183 1108 1235 75 171 1554 178 1641 498 325 847 405 691 1059 903 1140 517 542 996 102 544 905 1321 1264 628 1637 718 1485 1101 1357 884 1426 955 156 554 219 766 12 666 319 359 1085 170